Advanced Engineering 2016 - National Exhibition Centre, 02 - 03 November 2016

The UK's largest meeting place for advanced engineering professionals

Extrude Hone Ltd

Extrude Hone Ltd

Stand P58

Contact details

MK8 0JP Milton Keynes
United Kingdom
www.extrudehone.com

Extrude Hone provides surface finish solutions for aero engine components such as blisks, impellers, blades, NGVs and turbine disks for improved airflow and removal of stress risers and also for hydraulic actuation components such as manifolds and valves to remove burrs and improve internal surfaces.
Extrude Hone also works extensively in the automotive sector to provide solutions for crankshafts (improved fatigue strength), turbo chargers (improved efficiency) and transmissions (improved NVH and service life)
Expertise in Abrasive Flow Machining (AFM) and Electrochemical Machining (ECM & PECM)

Products

  • Aero Engine Solutions

    Look to Extrude Hone processes to help:

    •Improve air flow on turbine nozzles, impellers, and blisks.
    •Deliver air foil, flow path and root fillet roughness improvement in a single operation.
    •Avoid cracks by removing stress risers on disk edges, no matter the profile.
    •Fully automate and control production to deliver continuously reliable results.
    •Maintain the highest quality under demanding specifications.
    •Improve the speed of component production even for difficult areas such as internal intersections and edges.
    •Reduce fuel consumption and emissions while optimizing engine performance by flow-tuning injection nozzle components.

    Improving turbine engine performance is an objective constantly being pursued by designers in the aerospace industry. Performance, reliability, fuel efficiency, and component longevity are all important aspects of turbine engine development. Our Extrude Hone® processes are leading the way to achieving high-quality results and highly efficient production methods.

    http://extrudehone.com/industry-precision-solution...

  • Automotive Solutions

    Look to Extrude Hone processes to help:

    •Reduce fuel consumption and emissions while optimizing engine performance by flow-tuning injection nozzle components
    •Improve air flow on turbo chargers and intakes.
    •Reduce friction, vibration and wear for transmission components by achieving demanding radius
    •Avoid cracks by removing stress risers on components (some performing under pressure up to 3000 bar), no matter the profile.
    •Finish intersecting holes to ensure stress free edges, proper radiusing and cleanliness by replacing (or combining with) conventional drilling.
    •Fully automate and control production to deliver continuously reliable results.
    •Maintain the highest quality to meet your component specifications.
    •Improve the speed of component production even for difficult areas such as internal intersections and edges.

    The drive to improve powertrain efficiency while simultaneously reducing production costs is a constant in the automotive industry. Performance, reliability, fuel efficiency, and component longevity are all important aspects of powertrain development. Our Extrude Hone® processes are leading the way to achieving high-quality results with highly efficient production methods.

    Extrude Hone processes can help reduce friction and vibration within the powertrain which reduces generated vehicle noise – a growing environmental concern. Other environmental concerns related to powertrains are fuel consumption and vehicle emissions. The Extrude Hone processes make fuel injection systems more efficient which means improved fuel efficiency and reduced vehicle emissions.

    Your goals are demanding – deliver more power, improve fuel efficiency and improve component integrity for your automotive systems. Extrude Hone has the proven results you need to meet those goals. What’s more, our processes can help improve your productivity without sacrificing quality. At Extrude Hone, it is our mission to provide you with the best solutions to meet your product specifications.

    http://extrudehone.com/industry-precision-solution...

  • Additive Layer Solution - COOLPULSE™

    Products created through ALM or laser sintering processes come through with rough surfaces and imprecise edges that lower the quality and usability of the product. Hand-finishing to achieve required surface tolerances requires highly trained (and expensive) personnel and loads of time. Additionally, complex components may contain internal chambers that are difficult or impossible to reach.

    Using COOLPULSE™ for surface finishing of metal 3D printed parts solves the problem at very economic cycle & turnaround time! Our brand new technology allows complete surface treatment and sets a milestone in development of ECM (Electrochemical machining)

    https://extrudehone.com/coolpulse-technology

  • Hydraulic Soultions

    Look to Extrude Hone processes to help:

    •Improve hydraulic flow through impellers.
    •Avoid cracks by controlling surface stress relief on components, no matter the profile.
    •Fully automate and control production to deliver continuously reliable results.
    •Maintain the highest quality to meet your component specifications.
    •Improve the speed of component production even for difficult areas such as internal intersections and edges.
    •Reduce friction, vibration and wear for machine components.
    •Optimize machine performance by improving flow characteristics through components.
    •Improve manifold cleanliness to avoid premature dysfunction or destruction.

    Our Extrude Hone processes can provide refined finish surfaces for cylinders and manifolds, improve flow through impellers, and shape entry and exit holes for internal flow through components.

    Our Extrude Hone processes can help deliver more power, improve efficiency, and improve component integrity for hydraulic and pneumatic systems. Additionally, our processes can improve your productivity without sacrificing quality. At Extrude Hone, it is our mission to provide you with the best solutions to meet your product specifications.

    http://extrudehone.com/industry-precision-solution...

Product news

  • Additive Layer - Surface Finishing

    Products created through ALM or laser sintering processes, especially if you’re working in metals, come through with rough, imprecise edges and corners that lower the quality and usability of the product. Hand-finishing them to create the required surface tolerances for maximal efficiency requires highly trained (and expensive) personnel and loads of time. Plus, complex items may contain internal chambers that are difficult or impossible to reach.

    EXTRUDE HONE’s patented abrasive flow machining (AFM) technologies offer two solutions to all the problems of hand polishing. They can bring down manufacturing costs, speed up delivery times, and provide the high-quality, high-tolerance finishes that you need and your customers deserve.

    http://extrudehone.com/afm-high-quality-finishing-...

Contact Extrude Hone Ltd now!

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